| Receiving |
Shucked clams are delivered to canneries under
refrigeration or iced. Incoming quality evaluations are
performed, which include monitoring the temperature and
condition of the clams and performing sensory evaluations.
Lots found unacceptable are rejected. |
| Cleaning/Sorting |
Clams are thoroughly washed in cold potable water with care taken to avoid damage. They are sorted by size, and any broken or damaged clams are removed. Pieces of shell remaining from the shucking operation are also removed. Additional quality and sensory evaluations are performed.
|
| Cold Storage |
Clams are maintained iced or refrigerated until
r canning. |
| Can Filling |
Prescribed amounts of clams are placed in cans which have been previously cleaned. Liquid packing media and other ingredients are added either manually or by dispenser.
|
| Blanching |
At this point, filled cans may be heated to remove
some of the natural liquid and better assure adequate
can vacuum during sealing. |
| Can Sealing |
Filled cans are conveyed to sealing machines
where lids are put in place and the cans hermetically
sealed. Each can or lid is affixed with a permanent production
code that identifies plant, product, date packed and other
pertinent information. The integrity of the hermetic seal
is evaluated at frequent intervals during processing to
ensure product safety. |
| Thermal Processing |
Sealed cans are retorted (cooked) under pressure utilizing process time and temperature schedules designed by processing experts to render the product commercially sterile. All aspects of thermal processing are strictly monitored and controlled.
|
| Finished Product Evaluation |
Samples of each finished production code receive
qualitative (e.g. color, odor, flavor, texture and cleaning)
and quantitative evaluations prior to being released for
labeling. |
| Labeling & Casing |
Product lots meeting finished product evaluation criteria are labeled and cased. Cased products are appropriately marked with information necessary to facilitate product tracing.
|
| Warehousing & Shipping |
Cased products are shipped
or staged in warehouses for later shipment. |